Balloon forming (balloon blowing, blow molding) machines create balloons from thermoplastic tubing or parisons. The parisons are placed inside a cool mold, then the mold is heated and the high gas pressure is injected to expand the plastic into the inside shape of the mold. The mold is cooled back to room temperature before removing the balloon. The inside shape of each copper alloy mold is custom-made by Blockwise to the customer’s requested geometry.

Balloon Forming

Blockwise induction heating technology makes model FF the world’s fastest balloon forming machine. The thoughtful and refined design has the best ergonomics, safety, and process repeatability. Induction heating and direct-mold cooling provide rapid cycle times and superior uniformity in temperature. Touch-screen software design provides unmatched process flexibility with simple and intuitive recipe editing and management.

  • Model FF Balloon Former

    Module Diameter [mm] Length [mm]
    IMS1 0-14 0-77
    IMS2 0-14 77-182
    IMS3 0-14 182-287
    IMS4 0-14 287-392
    IMM1 12-29 0-72
    IMM2 12-29 72-177
    IMM3 12-29 177-282
    IMM4 12-29 282-387

Balloon Molds

Blockwise offers a carefully thought-out system of mold assemblies that allow our model FF machine to make balloons ranging from 0 to 30mm in diameter, and 0 to 387mm in length. Our factory in Tempe, Arizona, USA is highly automated, providing easy custom geometry specification, quick delivery, and obviating the need for CAD modeling for the majority of mold orders.

  • B012 Small Balloon Mold

    Product Number Diameter [mm] Length[mm] Induction Module
    B012-L1 0 - 14 0 - 77 IMS1
    B012-L2 0 - 14 77 - 182 IMS2
    B012-L3 0 - 14 182 - 287 IMS3
    B012-L4 0 - 14 287 - 392 IMS4
  • B261 Small Mold Center

    Product Number Diameter [mm] Length[mm] Induction Module
    B261-L1 0 - 14 0 - 77 IMS1
    B261-L2 0 - 14 77 - 182 IMS2
    B261-L3 0 - 14 182 - 287 IMS3
    B261-L4 0 - 14 287 - 392 IMS4
  • B258 Small End Plug

    Face Diameter: 0 - 14 mm
    Parts Included: 1 End Plug, 1 End Cap
    End Plug Material: Moldstar 150 Copper Alloy
    End Cap Material: PEEK
  • B116 Medium Balloon Mold

    Product Number Diameter [mm] Length[mm] Induction Module
    B116-L1 12 - 29 0 - 72 IMM1
    B116-L2 12 - 29 72 - 177 IMM2
    B116-L3 12 - 29 177 - 282 IMM3
    B116-L4 12 - 29 282 - 387 IMM4
  • B262 Medium Mold Center

    Product Number Diameter [mm] Length[mm] Induction Module
    B262-L1 12 - 29 0 - 72 IMM1
    B262-L2 12 - 29 72 - 177 IMM2
    B262-L3 12 - 29 177 - 282 IMM3
    B262-L4 12 - 29 282 - 387 IMM4
  • B259 Medium End Plug

    Face Diameter: 12 - 29 mm
    Parts Included: 1 End Plug, 1 End Cap
    End Plug Material: Moldstar 150 Copper Alloy
    End Cap Material: PEEK